CNC Drilling and Milling Center

Equipment size: Approximately 6100*3200*1800mm Net weight: Approximately 4500kg Total power: Approximately 31.6KW

Six side drilling center

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Core Highlight

The upper spindle is a 6KW spindle + 5.5KW automatic tools changer spindle with five-axis rotation, equipped with 6 ATCs and 2 independent ATCs, which can complete milling, light line grooves, light strip grooves, hinge grooves, invisible connection grooves, lamino, 45° sawing, drilling, milling and other processes.
Among them, the 6KW upper spindle: with horizontal saw blades and vertical milling cutters, it can complete side groove processes such as light line grooves and light strip grooves.
The lower processing unit has a 6kw double spindle design, and customers can install two milling cutters for different processes according to their needs (for example, one can process straighteners, and the other can process vertical grooves such as light grooves), without the need to manually change tools back and forth, improving processing efficiency.
The drill set is arranged in a compact and reasonable manner, and two drill bits can be used simultaneously to drill wood plug holes and glue grain holes at any position on the workpiece, which is superior to the standard L-shaped arrangement. The vertical drill has a square combination drill that can simultaneously drill adjacent holes of different sizes.
The feed clamp has a unique design with an opening in the middle, allowing small boards to be drilled close to the clamp position. A single clamp with four positioning columns provides more stable processing of small strip boards.
The booster pump only supplies air to the drill set independently, which is designed for use with the drill set to ensure more reliable and guaranteed hole depth.
Intelligent upper positioning device with intelligent angle error centering function, which does not affect the positioning of arc and fan-shaped plates.
Supports simulation function, allowing processing actions to be viewed in advance to avoid misprocessing.
Big data analysis, statistics on the number of times each drill bit has been used, prompting drill bit replacement when the set number of uses is reached.
Processing statistics function: statistics on the QR code information of each plate, processing start time, end time, time spent, upper and lower plate placement time intervals, convenient for employee performance management.
Network-based remote service, remote machine updates and backup, bus communication technology, more convenient and detailed alarm information, and better connection to the MES system alarm interface.

Technical Data

Equipment size	Approximately 610032001800mm
Net weight	Approximately 4500kg
Total power	Approximately 31.6KW
Slotting spindle (main spindle motor power)	Upper spindle 6kw+5.5kw automatic tools changer available with five-axis machining spindle; Lower spindle 6kw*2
Slotting spindle (spindle speed)	18000rpm
Max. positioning speed (X/U axis speed)	130m/min
Max. positioning speed (Y axis speed)	100m/min
Max. positioning speed (Z axis speed)	50m/min
Max. positioning speed (A axis speed)	60m/min
Max. positioning speed (V axis speed)	100m/min
Max. positioning speed (W axis speed)	50m/min
Drilling combination device (upper processing unit)	Vertical drilling: 12 Horizontal drilling: X direction: 22 Y direction: 22 6kw spindle + 5.5KW automatic tools changer available with 5-axis processing spindle
Drilling combination device(Lower processing unit)	Vertical drilling: 9 6kw spindle*2
Five-axis processing spindle (rotation angle)	C axis: 360° B axis: -45° to +45° (45° saw and 45° lamino can only process x+ and x- sides)
Minimum workpiece width	30mm
Maximum Panel Width	1210mm
Minimum Panel Length	70mm
Maximum Panel Length	3100mm
Minimum Panel Thickness	10mm
Maximum Panel Thickness	55mm
Dust Collection Port	Upper Dust Collection Port 1φ200mm +1150mm Lower Dust Collection Port 1*φ150mm

Description

Drill bank layout Upper head: 1 set of upper drill set, 2 sets of motor milling cutters, 1 set of 6KW main spindle with saw blade, 1 set of 5.5KW rotary ATC spindle + 6-tool rotary ATC + 2 independent ATCs Lower machine head: 1 set of lower drill set, 2 sets of motor milling cutters; Upper drill set: 12 vertical drills, 8 horizontal drills; Lower drill set: 9 vertical drills;
5.5kw upper spindle: Five-axis machining spindle schematic diagram Can complete 45° sawing, drilling, milling, and camel horn corner processing.
6kw upper spindle: Patented technology: upper spindle with horizontal saw blade and vertical milling cutter One motor is available with two processes, and the saw blade can process side grooves such as lamp grooves.
6-tool rotary ATC + automatic tool setting device Servo rotary ATC + 1 independent tool magazine to satisfy customers' diversified processing needs.
Independent side milling cutter ATC + independent vertical saw blade ATC
Lower processing unit Dual botton spindle 6KW*2, customers can install two milling cutters for different processes according to their needs (for example, one can process straighteners, and the other can process vertical grooves such as lamp grooves), without manual tool change, improving processing efficiencyl.
Double linkage gripper Two grippers are controlled by servo and the positioning is accurate. When the gripper moves quickly, the lower gripper plate sinks to avoid touching the panel. The gripper has blowing function, which can blow off the dust on the gripper and avoid pinching the panel.
Intelligent upper positioning device+Intelligent side support Equipped with diagonal centering positioning, the positioning of circular arc workpieces and banana-shaped workpieces is not affected. Automatically measures panel width and corrects placement errors in a timely manner.
Independent floating support Floating support ensures even pressure, improving machining accuracy.
Stabilizing Components Pressure-Stabilizing Air Tank: Ensures consistent working pressure.
Compressed Air Booster Maintains stable pressure for precise drilling depth.
High-precision steel belt dust-proof guide rail German ROST brand; Dual metal dust-proof scraper slides, steel belt dust-proof high-precision guide rail; prevents dust accumulation in screw holes covered by plastic caps, thereby extending the service life of the slides.
High precision rack High-hardness alloy steel, high load capacity, smooth running, and low noise.
Automatic lubrication system Adjustable automatic lubrication, it extends the service life of equipment.
Electric control system The low-voltage electrical equipment is selected from famous brand, which has strong anti-interference ability and ensures smoother and stabler operation of the equipment.
Servo control system High-performance bus servo drive, with absolute value motor, it has strong anti-interference ability. There is no need to go back to base point, which avoids the precision error caused by interference of base point switch.
Air floating loading table
Scan to process
Material discharge transfer table Supports forward-backward processing mode.